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Smart Positioning Controller SPC200
Fieldbus module
INTERBUS
Manual 0503a 188 891 GB
Typ SPC200-COM-IBS
Seitenansicht 0
1 2 3 4 5 6 ... 87 88

Inhaltsverzeichnis

Seite 1 - INTERBUS

Smart Positioning Controller SPC200Fieldbus moduleINTERBUSManual 0503a 188 891 GBTyp SPC200-COM-IBS

Seite 2

Notes on this manual This manual contains general basic information on fit-ting as well as installing and commissioning theSPC200 as an INTERBUS slave

Seite 3

Product-specific terms and abbreviationsThe following product-specific terms and abbreviationsare used in this manual:Term/abbreviationMeaningModules

Seite 4 - Description: Manual

XSPC200-COM-IBS 0503a

Seite 5

Chapter 1System summary1. System summary SPC200-COM-IBS 0503a1-1

Seite 6

Contents1. System summary1.1 System structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31.2 Connecting and display

Seite 7 - Designated use

1.1 System structure Special field bus modules are available for connectingthe SPC200 to field bus systems. Field bus moduletype SPC200-COM-IBS enable

Seite 8 - Danger categories

1.2 Connecting and display elements on the INTERBUS module The diagram below shows the connecting and displayelements on field bus module type SPC200

Seite 9

1.3 Basic structure for operation on the INTERBUS Basic structure for INTERBUSThe SPC200 can function as a remote bus slave withjust the following mod

Seite 10 - Notes on this manual

A system with the above-mentioned modules offers thefollowing scope of performance:•control of up to two pneumatic axes.•programming and diagnosis via

Seite 11 - SPC200-COM-IBS 0503a

1.4 Operating modes Whether for control via an I/O module or via a field bus,the SPC200 offers the following operating modes forprocessing the stored

Seite 13 - System summary

PLC/IPC INTERBUS INTERFACE SPC200-COM-IBS SPC200User program in the higher-orderPLC/IPCCommunication module/bus module(IBS master)User program in

Seite 14 - Contents

When a field bus module is used:•the address ranges 0.0 ... 0.15 remain unused.These address ranges, which serve without field busmodule for controlli

Seite 15 - 1.1 System structure

1. System summary 1-10SPC200-COM-IBS 0503a

Seite 16 - 1. System summary

Chapter 2Fitting2. Fitting SPC200-COM-IBS 0503a2-1

Seite 17 - Basic structure for INTERBUS

Contens2. Fitting2.1 Fitting and removing the field bus module . . . . . . . . . . . . . . . . . 2-42. Fitting2-2SPC200-COM-IBS 0503a

Seite 18

WARNINGBefore starting the fitting work, switch off the follow-ing in the sequence specified here:1. the compressed air supply2. the load voltage and

Seite 19

2.1 Fitting and removing the field bus moduleCAUTIONIncorrect handling can damage the modules.Do not, therefore, touch the contacts on the modules.Ple

Seite 20

WARNINGActuators can be activated unintentionally and theSPC200 can be damaged if modules are added orremoved while the power supply is switched on. B

Seite 21

Direction for unlockingLocks automaticallySafety catchFront plate of moduleTerminal stripGuide railFig. 2/1: Fitting the modulesWhen removing a module

Seite 22

Chapter 3Installation3. InstallationSPC200-COM-IBS 0503a3-1

Seite 23 - Chapter 2

Author: S. Breuer, E. KlotzTranslation: Douglas SmithEditors: H.-J. Drung, M. HolderLayout: Festo AG & Co., Dept. KI-TDType setting: KI-TDEdition:

Seite 24 - 2. Fitting

Contens3. Installation3.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33.2 Connecting the INTERBUS int

Seite 25 - – undefined switching states

3.1 General instructionsWARNINGBefore undertaking installation and/or maintenancework, switch off the following in the sequencespecified here:1. the c

Seite 26

3.2 Connecting the INTERBUS interfaceCAUTIONObserve the basic instructions for setting up andinstalling an INTERBUS in the relevant manuals foryour IB

Seite 27

If you wish to use other cables and plugs/sockets,observe the following pin assignments and installationinstructions.Pin SignalBUS INSignalBUS OUTMean

Seite 28 - Fig. 2/1: Fitting the modules

General installation instructions and earthing•Connect the SPC200 as a remote bus slave to theINTERBUS. The SPC200 cannot be used as an in-stallation

Seite 29 - Installation

Chapter 4Commissioning4. Commissioning SPC200-COM-IBS 0503a4-1

Seite 30

Contents4. Commissioning4.1 Procedure for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34.1.1 Additional instructions on com

Seite 31 - 3.1 General instructions

4.1 Procedure for commissioningIn order to commission an SPC200 mit integrated fieldbus module, you will require the WinPISA softwarepackage as from v

Seite 32

4.1.1 Additional instructions on commissioning with WinPISAProceed first of all as described in the WinPISA manual(see Chapter 4 in the WinPISA manual

Seite 33

WARNINGMake sure that nobody can place his/her hand in thepositioning range of the moving mass and that noobjects lie in this path.In order to generat

Seite 34

Order no.: 188 891Description: ManualDesignation: P.BE-SPC200-COM-IBS-GB IISPC200-COM-IBS 0503a

Seite 35

I/O control signals (summary) Detailed explanations of the I/O control signals can befound in the manual for the SPC200. A detailed sum-mary of the I/

Seite 36

Program test in record select modeIn record select mode, the window "Control signals"enables the direct selection of an NC record number.Thi

Seite 37

4.1.2 Commissioning the field bus (summary)Proceed as follows when commissioning the SPC200as a field bus slave:1. Make sure that the field bus module

Seite 38

4.1.3 Configuring the I/O range for INTERBUS An I/O range must be configured in the field bus mo-dule for communication on the INTERBUS. The size ofth

Seite 39 - Display for test mode

•Actuate the register tab “Field bus”. The followingdialogue window will appear:Fig. 4/4: Dialogue window INTERBUS configurationThe following specifi

Seite 40 - 4. Commissioning

•the configuration of the process data channel inrecord select mode: 2I / 2O wordsIn the record select operating mode the field busmodule communicates

Seite 41

4.2 Basic principles of configuration and addressingThis chapter deals with the configuration and address-ing of an SPC200 on the remote bus for an IN

Seite 42

4.2.2 Number of configurable inputs and outputs on theSPC200-COM-IBSThe SPC200 communicates with the INTERBUS mo-dule/master via internal I/O address

Seite 43

4.2.3 Addressing variants on the INTERBUSThe SPC200 with field bus module SPC200-COM-IBSsupports the following addressing variants, dependingon the IN

Seite 44

4.3 Bus configuration 4.3.1 Bus configuration with CMD softwareThis chapter describes, as an example, the main stepswithin the CMD software for insert

Seite 45

ContentsDesignated use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VTarget group . . . . . . . . . . .

Seite 46 - 4.2.1 General information

Inserting with the Ident-code•Open the dialogue window of the INTERBUSmodule.•Select the option “Inserting with Ident Code...”Fig. 4/5: Inserting with

Seite 47 - SPC200-COM-IBS

The following dialogue window will then appear:Fig. 4/6: Dialogue window “Insert Device"Enter the following in the dialogue window:•ID CodeEnter

Seite 48 - SPC200 are not necessary

Insert Device Description You can describe the slave and enter specific informa-tion about the SPC200, e.g. station name and slavepicture, in the mask

Seite 49 - 4.3 Bus configuration

Possible entries•Profile numberThe default value can be used. Profile numbers can-not be used in the current version of the SPC200.•Interface typeThe

Seite 50 - Inserting with the Ident-code

The following dialogue window will then appear:Fig. 4/8: Dialogue window “Device Icon” for selectingan iconProceed as follows:•Use the box “Select...”

Seite 51

The icons are numbered. The table below shows thecorrelation between the number of the icon and theFesto products (Valve terminals types 02...10, posi

Seite 52

4.3.2 Bus configuration without CMD softwareLogical addressingOne or several configuration lists have been created inthe SPC or in the INTERBUS module

Seite 53

Physical addressingPLEASE NOTEUse the logical addressing or the bus configurationvia the CMD software, providing your INTERBUSmodule permits this.In t

Seite 54

4.3.3 Switching on the power supplies on the INTERBUSPLEASE NOTEObserve also the switching-on instructions in thePLC manual for your controller.When y

Seite 55

4.4 Addressing the SPC200 on the INTERBUS4.4.1 General informationFurther information on addressing can be found in themanuals for your controller and

Seite 56 - Logical addressing

4.4 Addressing the SPC200 on the INTERBUS . . . . . . . . . . . . . . 4-254.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 57 - Physical addressing

The following examples give basic instructions on thedifferent address assignments and the position of thelow byte (n) and the high byte (n+1). A dist

Seite 58

Example of Siemens mode The assignment of the inputs and outputs of the fieldbus module of the SPC200 to the addresses in theSiemens mode is shown in

Seite 59 - 4.4.1 General information

4.4.2 Summary of the I/O addresses of the SPC200-COM-IBSInternal I/O addresses in start/stop mode The configured outputs of the master are mapped onth

Seite 60

Internal I/O addresses in record select mode The configured outputs of the master are mapped onthe input bits (I10.0 ... I13.15).Input bits (I10.0 ..

Seite 61 - Example of standard mode

4.4.3 Entering process data via the CMD software The CMD software offers as from version 4.x the possi-bility of assigning any output of the PLC/IPC t

Seite 62

You can determine the I/O addresses in the followingmenu (example: Siemens mode, byte-by-byte assign-ment for an S5).P32 = Inbyte_0Fig. 4/13: Entering

Seite 63

PLEASE NOTEIn order to correct the byte swap, it will suffice if youswap the assignment of the two bytes.Individual I/O assignment at bit level is onl

Seite 64

4.4.4 Preprocessing and periphery errors (PF)PreprocessingUnder preprocessing we understand the logical linkingof process data within the INTERBUS mo

Seite 65

4.5 Programming examples for an S5.The following section contains programming exampleswhich should help you in programming your field busmaster. You m

Seite 66

Generating a starting edgeL KH 1D00 Enable,Stop, set SYNCIA and SYNCIBT AW 20U -READY Wait until SPC200 is readyS -START Generate start of both subsys

Seite 67 - Periphery errors (PF)

Designated useThe field bus module type SPC200-COM-IBS has beendesigned for connecting the SPC200 to the INTERBUS.With this field bus module the SPC20

Seite 68 - 4.5.1 Basic principles

4.5.2 Handshake bitsMoving to different positions– Program in SPC200, moves to three different posi-tionsN0000 #TI11.0 20 Jump distributor for three p

Seite 69 - Generating a starting edge

Setting outputs– Complicated method! Program in SPC200N0000 #TI11.0 30 Set or reset an outputN0010 #RQ1.0N0020 E05 40N0030 #SQ1.0N0040...– Program in

Seite 70 - Moving to different positions

Interrogating inputs– Complicated method! Program in SPC200N0000 #TI1.0 30 Status message of an input to the PLCN0010 #RQ11.0N0020 E05 40N0030 #SQ11.0

Seite 71 - Setting outputs

4.5.3 Record selectRecord 3 of subsystem A is started with this S5 pro-gram..L KH 0003 Record numberT AW 22UN -CLKA When PLC is in starting position

Seite 72 - Interrogating inputs

4. Commissioning4-40SPC200-COM-IBS 0503a

Seite 73 - 4.5.3 Record select

Chapter 5Diagnosis and error treatment5. Diagnosis and error treatment SPC200-COM-IBS 0503a5-1

Seite 74

Contents5. Diagnosis and error treatment5.1 General instructions on diagnosis . . . . . . . . . . . . . . . . . . . . . . . 5-35.2 On-the-spot diagno

Seite 75 - Diagnosis and error treatment

5.1 General instructions on diagnosisInformation on general diagnosis and error treatmentcan be found in the user manual for the SPC200 orderno. P.BE-

Seite 76

5.2 On-the-spot diagnosis The four LEDs on the field bus module permit aspeedy on-the-spot diagnosis of the communicationstatus. Note also the LEDs o

Seite 77

5.3 Diagnosis via WinPISAIn WinPISA you can read out the set parameters of thefield bus module as well as further status information asfollows [Regis

Seite 78

Target groupThis manual is directed exclusively at technicianstrained in control and automation technology and whohave experience in installing, commi

Seite 79 - 5.3 Diagnosis via WinPISA

5.4 Interruption in field bus connection If there is an interruption in the field bus connection(INTERBUS) during operation, the module typeSPC200-COM

Seite 80

Appendix ATechnical appendixA. Technical appendix SPC200-COM-IBS 0503aA-1

Seite 81

ContentsA. Technical appendixA.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3A.2 Index . . . . . . . .

Seite 82

A.1 Technical specificationsType SPC200-COM-IBSTemperature range:-operation- storage/transport -5 oC ... + 50 oC-20 oC ... + 70 oCWeight 80 gRelative

Seite 83 - A.1 Technical specifications

A. Technical appendixA-4SPC200-COM-IBS 0503a

Seite 84 - A. Technical appendix

A.2 IndexAAddressing the SPC200 . . . . . . . . . . . . . . . . . . . . . 4-25BBasic principles of configuration . . . . . . . . . . . . . . . 4-12B

Seite 85 - A.2 Index

EEntering process data . . . . . . . . . . . . . . . . . . . . . . . 4-30FField bus cablespecifications . . . . . . . . . . . . . . . . . . . . . . .

Seite 86

OOperating modes . . . . . . . . . . . . . . . . . . . . . . . 1-7, 4-13I/O address range . . . . . . . . . . . . . . . . . . . . . . . . 1-7PPeriph

Seite 87

TTechnical specifications . . . . . . . . . . . . . . . . . . . . . . A-3Test mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 88

Pictograms and symbols supplement the danger in-structions and draw attention to the nature and conse-quences of dangers.PictogramsThe following picto

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