Festo Контроллер позиционирования CPX-CMAX Handbücher

Bedienungsanleitungen und Benutzerhandbücher für Ausrüstung Festo Контроллер позиционирования CPX-CMAX.
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Inhaltsverzeichnis

CPX terminal

1

Intended use

9

Safety note

10

Target group

12

Important user instructions

14

Danger categories

14

Notes on this description

16

Glossary

19

Term/abbreviation Meaning

20

CMAX system overview

23

1.1.2 CMAX function

26

Mode of operation

26

Chapter 2

31

2.3.4 Load

42

DSMI−25−... 15 ... 300

45

DSMI−40−... 60 ... 1200

45

1 Favourable natural

46

2 Unfavourable natural

46

H−rail mounting

50

Approx. 126 mm

52

Approx. 30 mm

52

2.6 Pneumatic installation

53

2.6.1 Compressed air supply

53

2.6.2 Filter regulator

54

Silencer

57

2.6.5 Tubing and fittings

59

Electrical installation

61

3.1 Earthing

63

VPWP earthing

63

Sensor interface earthing

63

3.2 Axis interface

65

Line length

65

1 n.c. = (not connected)

67

2 Digital output (brake)

67

4 + 24 V voltage output

67

(load voltage)

67

Technical data Value

68

3.2.2 CASM sensor interface

69

3.4 Power supply

72

Schematic representation:

75

Commissioning

79

System structure

82

CPX node

82

Installing the FCT

83

Starting the FCT

84

· Switching on:

86

· Switching off:

86

Delivery status

87

Normal start−up

87

PNU 1192:02 = 0

88

1 Adapter

89

2 USB cable

89

4.4 Operation instructions

92

4.4.1 CMAX control

92

Procedure

94

I/O data: Direct mode

98

I/O diagram

100

4.5.5 Direct mode

107

4.5.6 Acknowledge error

115

4. Commissioning

117

4.6.2 Start record

119

4.6.4 Switch operating mode

121

Chapter 5

123

Contents

124

Malfunctions

126

Warnings

127

· Complete the target

131

· End the block down

131

· Read out diagnostic

131

· Check the parameters

131

· Check the switching

135

· Check workpiece

140

· Adjust the speed set

140

· Reduce the speed of

140

· Check the cables on the

147

· Check the valve and

147

· Check the connections

147

· Check the circuitry and

147

· Make sure there is

147

5.3.1 CMAX−specific LEDs

152

5.3.2 Axis−specific LEDs

153

5.3.3 LEDs on the VPWP

154

LEDs on the CASM−S−D2−R3

155

LEDs on the CASM−S−D3−R7

155

5.4.2 Status display

158

Possible status information

159

2 Information

162

Technical appendix

163

A.1 CMAX technical data

165

A. Technical appendix

166

Horizontal Vertical

167

A.2 Replacing components

168

Additional information

169

A.4 Index

170

Inhaltsverzeichnis

CPX terminal

1

Intended use

11

Safety instructions

12

Target group

13

Important user instructions

14

Danger categories

14

Glossary

18

Term / abbreviation Meaning

19

Chapter 1

21

1.2 Data format

25

1.3 CPX parametrisation

27

Chapter 2

29

2.1 Operating modes

31

2.1.1 Record select mode

31

2.1.2 Direct operating mode

32

2.1.3 Commissioning

32

2.1.4 Parametrisation

33

Procedure

35

2.2.1 CCON/SCON structure

36

Control byte 1 (CCON)

37

Status byte 1 (SCON)

38

2.3.2 Positioning

60

Drive functions

63

3.1.1 Position control

65

Continuous mode

66

General properties

66

3.1.2 Force control

67

3.1.3 Standstill control

72

3.1.4 Quality classes

73

3.1.6 Motion Complete (MC)

79

SPOS.MOV Axis is moving

82

Switch−off time T

83

(fixed: 30 ms) 

83

= 0 No movement

86

Position control

90

Force control

90

PNU 1173: Limiting values

92

Tab.3/11: Limiting values

92

3.2 Commissioning operations

94

3.2.1 Movement test

94

3.2.2 Homing

98

to the reference point

99

and entered as

100

3.2.4 Homing run methods

101

Carrying out identification

103

Adaptation

106

3.2.6 Jog mode

108

CPOS.JOGP or

109

CPOS.JOGN (Jog

109

Speed v(t)

109

3.2.7 Teaching

112

SPOS.TEACH

113

Teach value

113

CPOS.TEACH

113

PTP force control Yes

117

Continuous positioning No

117

Continuous force control No

117

3. Drive functions

118

3.3.1 Start of a record

119

3.3.2 Record structure

122

0 to 6

123

Faults and diagnostics

137

Contents

138

Optimum integration

139

4.2 Faults and warnings

140

Warnings

141

· Complete the nominal

146

· Terminate block down

146

· Read diagnostics mem

146

· Check and correct soft

146

· Check parameters and

146

· Reversing only

149

· Shifting only in stop

149

· Check sequencing

151

· Check workpiece

156

· Harmonise nominal

156

· Reduce the speed

156

· Check the cables at

163

· Check the valve, ex

163

· Check and correct the

163

· Provide sufficient

163

4.3 Diagnostic parameters

167

4.3.2 Diagnostic memory

168

Diagnostic events

170

Range Name Description

173

ANP <=0

174

project zero point

176

Diagnostic event 3: Reset

177

The CMAX was switched on

178

Diagnostic number

178

Additional information

178

Diagnostic events filter

180

Fault messages filter

181

Diagnostic memory data

184

Parameter

189

5.2 Access protection

193

5.2.1 Password protection

193

Creating a password

194

5.3 Default values

199

(Low word)

203

5. Parameter

204

5.4.2 Device data

213

Build date

214

Software versions

214

Bootloader version

214

Controller serial number

215

FCT project identifier

215

Manufacturer device name

216

User device name

216

Drive manufacturer

216

HTTP drive catalog address

217

Festo order number

217

Password

217

Name of axis X

219

Name of axis Y

219

5.4.3 Diagnostic memory

220

Reserved

221

Clear memory

222

Number of entries

222

Number of unread entries

223

Current faults

223

Current warnings

223

Current fault level

224

Fault status for FCT

225

Filter diagnostic events

225

Filter diagnostic message

226

5.4.4 Process data

227

Pressure values

228

Count of force commands

228

Cumulated stroke length

229

Current speed

229

Additional axis status

230

Valve output value

230

5.4.5 Record list

231

Record control byte 1

232

Record control byte 2

233

Record parameter control

233

Record setpoint value

234

Record preselection value

234

Record velocity

235

Record acceleration

236

Record deceleration

237

Record workpiece mass

238

Record tolerance

238

Record force ramp

239

5.4.6 Project data

240

Software end position

241

Stop deceleration

241

Upper limit setpoint force

243

Jog mode parameter control

244

Jog mode slow speed

247

Jog mode fast speed

247

Jog mode acceleration

248

Jog mode deceleration

248

Jog mode time slow speed

249

Jog mode workpiece mass

249

Default value acceleration

256

Default value deceleration)

256

Default value force ramp

258

5.4.11 Drive configuration

259

Cylinder length

260

Cylinder diameter

260

Piston rod diameter

261

Valve type

263

Valve serial number

263

Valve 2 type

264

Valve 2 serial number

264

axis zero point

265

axis zero point (DNCI)

265

is not permitted

265

Homing speed

266

Mounting angle

266

Supply pressure

267

Dual axis design

268

Clamp unit installed

269

Through piston rod

269

Position control timeout

271

Force control gain factor

273

Force control dynamic gain

273

Force control timeout

274

5.4.15 Identification

276

Identified maximum values

277

Limit values

278

Status movement test

279

Disable adaptation

280

Static identification data

280

5.4.16 System data

281

Analysis data

283

Commissioning operation

284

Commissioning function

286

Manufacturing data

290

Parametrisation

291

Preparing for parametrising

298

Carry out parametrising

300

6.2.2 Sequence chart

302

6.3.1 CPX function numbers

303

6.3.2 Startup parameter

304

General procedure

306

Appendix A

309

· Switching on:

311

· Switching off:

311

Delivery status

312

Standard star tup

312

Data reset

313

2 Faults see chapter 4

314

PNU 1192:02 = 0

315

PNU 1192:02 = 1

316

PNU 1192:02 = 2

316

PNU 1192:02 = 3

316

1 = metric

318

2 = imperial

318

A.2.4 C03: Movement test

325

A.3 Operation and service

326

A.3.2 Exchanging components

329

Exchange of a component

329

Adjust setpoint parameters

330

Defined error codes

331

A.3.3 Reconfigure axis

332

A.3.4 Data reset

333

A.3.5 Firmware update

334

A.4 Programming flow charts

336

A.4.1 Create ready status

336

A.4.2 Start record

339

A.4.3 Reset fault

340

Appendix B

343

Unit (PNU 1193)

346

axis zero poin t

351

target/actual position

351

software end posi

351

target/actual posi

352

(increm sensor:

353

to the axis zero point:

355

between the

355

axis zero point 25.5 mm

357

Swivel module DSMI

359

Effect Cause Remedy

371

1 Setpoint position

371

2 Actual position

371

B.8.5 Individual value mode

386

Force [N]

390

Time [s]

390

B.8.10 Monitoring function

393

Appendix C

399

C.1 CPX−FB13

401

Identifier

401

– Module output data

406

C.1.4 Addressing

408

C.2 CPX−FB11 (DeviceNet)

414

1 CMAX parameters

417

C.2.3 Addressing

419

Module no.: 01 2 3 4

421

C.3 CPX−FEC

425

C.3.1 Configuration

425

C.3.2 CMAX parametrisation

427

8 A8 A

430

Appendix D

439

D. Index

440





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